Is Your Air Compressor Leaking Air?

An air compressor is a mechanical device that converts mechanical power into stored energy in the form of compressed air. All air compressors need the right airflow and pressure to power the tools they are connected to. An air compressor can be used every day or in industrial environments. Many industries utilise air compressors in areas of construction, automotive, and manufacturing. However, if you find an air compressor leak, it is best to fix it before continuing to use it.

How Do Air Compressors Work?

A simple way to explore how air compressors work:

1. Air Intake: Air from the environment is used through an inlet valve.
2. Compression: Air is then squeezed using pistons or rotors, raising its pressure.
3. Storage: Air is then stored until used, and when a certain pressure hits the tank, the compressor will automatically turn off.
4. Release: Stored air is released and expands to power tools and equipment.

How Can I Identify Air Compressor Leaks?

Air compressor leaks can be identified in multiple ways, depending on the environment and the industry you are working in. The first major indication of a leak in an air compressor is the sound it emits, which may sound like a hissing noise. Discovering a leak this way is not ideal in loud working environments and is not always an obvious find.

If you notice any of these signs, make sure to check the following parts for signs that there are leaks or damage to your air compressor:

• Hoses, couplings, tubes and fittings.
• Filters, regulators, and lubricators
• Pipe Joints
• Pressure regulators
• Disconnections
• Thread sealants
• Valves

Three Main Ways To Locate Air Compressor Leaks

1. Listen for any abnormal sounds from the compressor (such as a hissing sound).
2. Observe any differences or damage to any parts of the compressor (inspect by eye or use a soap solution to detect any changes).
3. Using tools to assist in measuring air loss (By using an ultrasonic detector that can verify any changes to your compressor).

What is an Air Compressor Gasket Kit?

An air compressor gasket kit is a set of replacement seals installed in an air compressor pump to fix leaks and restore performance. Often, these seals are replaced at different points as various signs of wear appear. This includes symptoms such as the compressor overheating, excessive noise, vibration, or visible cracks to the gasket.

Steps To Avoid Air Compressor Leaks

Any mechanical piece of equipment must be consistently maintained to maintain quality standards. Here are some crucial steps in preventing air compressor leaks:

1. Tighten any connections on the air compressor, including hoses, couplings, tubes and fittings.
2. Apply thread sealant or plumbing tape to all threaded fittings, making sure they are applied correctly and are airtight.
3. Maintain all parts and replace regularly. This could include filters, regulators and valves.
4. Monitor the valves and replace any that are faulty.
5. Invest time in regular cleaning of your air compressor.

The Impact of Leaks on an Air Compressor

Leaks in an air compressor can directly affect your business’s operational costs. These types of leaks can increase energy consumption to maintain pressure levels, leading to higher bills. If you continue to use equipment that leaks, it can cause excessive damage to your air compressor, jeopardising its lifespan. The performance of your air compressor is compromised by leaks, which reduce the air pressure powering tools and machinery. Therefore, if you use an air compressor with leaks, you are more likely to incur higher repair costs for other parts of the machine.

Need Air Compressor Parts?

At Express Australia, we are the leading supplier of OEM-equivalent air compressor parts. Our products are suitable for diverse industry applications, and we serve consumers and wholesalers all over Western Australia.

Need help finding a part? Call us or contact our team to find out more.